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Product

Combi

Blow-fill-cap system

ENGINEERED FOR PERFORMANCE

One Block, Total Efficiency High-Speed. High Precision

ASG Combi-Bloc integrates PET bottle blowing, filling, and capping in one compact, servo-driven unit — reducing footprint, energy, and downtime.

  • Output platform: 12,000–54,000 BPH for 0.5 L PET water
  • Rotary SBM: independent sealing/stretching, reinforced clamping
  • Optimized oven pitch: up to ~25% lower heating energy (application‑dependent)

 

  • Blower + filler + capper in SUS316 with precision valves
  • Short conveyor distance: fewer transfers, better hygiene, smaller footprint
  • CE‑ready; FAT, installation, and training available



  • Optimized Cam Curve – Improved mechanical motion delivers smoother operation, reduced wear, and longer service life.

  • Noise Reduction & Stability – Advanced drive engineering minimizes vibration and noise, ensuring stable high-speed performance.

  • Energy-Saving & Eco-Friendly – Smart heating profiles and servo control reduce energy consumption and carbon footprint.

     

 

  • Preform Dust Removal & Neck Protection – Electrostatic dust elimination and optimized neck handling protect product hygiene.

  • Automated Neck Inspection – Integrated camera system for bottle neck defect detection in real time.

  • High-Capacity Preform Dumper – Efficient feeding for consistent production without bottlenecks.

  • Cap Dust Removal – Electrostatic removal technology ensures caps are free of particulates before sealing.

  • Servo-Driven Stretching – Precision stretch rods powered by servo motors improve bottle consistency.

  • Mechanical Capping – Reliable capping system enhances hygiene and filling accuracy.

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ASG Technical Innovations in Combi-Bloc Machinery

WATER PRODUCTION MODELS

Water Combi-Bloc Machine Specifications

Machine model No. of blower cavities No. of filling valves No. of capping heads Capacity BPH
CGF 06-18-06 6 18 6 5,500 / 8,000 / 12,000 (1.5L/1.0L/0.5L)
CGF 08-24-08 8 24 8 7,000 / 10,000 / 16,000 (1.5L/1.0L/0.5L)
CGF 10-32-10 10 32 10 9,000 / 13,500 / 20,000 (1.5L/1.0L/0.5L)
CGF 10-40-10 10 40 10 12,000 / 18,000 / 20,000 (1.5L/1.0L/0.5L)
CGF 12-40-15 12 40 15 12,000 / 15,000 / 24,000 (1.5L/1.0L/0.5L)
CGF 14-45-15 14 45 15 13,000 / 20,000 / 28,000 (1.5L/1.0L/0.5L)
CGF 16-50-15 16 50 15 15,000 / 21,000 / 30,000 (1.5L/1.0L/0.5L)
CGF 18-60-20 18 60 20 20,000 / 24,000 / 30,000 (1.5L/1.0L/0.5L)

 

  • Flow Meter Filling – High accuracy and efficiency reduce product loss.

  • On-Line Volume Adjustment – Operators can fine-tune filling volume without stopping production.

  • Dual-Speed Filling – Fast-fill and slow-fill modes adapt to different bottle sizes.

  • Non-Contact Filling – No lift cylinder required; reduces contamination risk and eases maintenance (option).

  • Automatic CIP System – Dummy cup installation enables full clean-in-place cycles.

  • Bottle Detection Safeguard – No-bottle, no-fill logic ensures zero product waste.

  • Hygienic Construction – Stainless steel contact parts with washable, sanitary design.

JUICE/TEA PRODUCTION MODELS

ASG Juice/Tea Combi-Bloc Machine Specifications

Machine model No. of blower cavities No. of filling valves No. of capping heads Capacity BPH
HCGF 06-24-08 6 24 8 8,000 (0.5L)
HCGF 08-32-08 8 32 8 10,000 (0.5L)
HCGF 10-32-08 10 32 8 12,000 (0.5L)
HCGF 12-40-10 12 40 10 15,000 (0.5L)
HCGF 14-50-10 14 50 10 18,000 (0.5L)
HCGF 16-60-12 16 60 12 20,000 (0.5L)
HCGF 20-64-16 20 64 16 24,000 (0.5L)

 

  • Hot-Fill or Aseptic Capability – Choose the right filling method based on product requirements.

  • Temperature Maintenance – Product recirculation during stoppage maintains correct temperature to preserve quality.

  • Adjustable Product Return – 5–15% return volume flexibility depending on recipe.

  • Flexible Filling Valves – Mechanical, electropneumatic, or flow meter valves available for clean, precise filling.

  • Advanced CIP Design – No dead angles; both upstream and downstream lines cleaned effectively.

  • Two-Step Pulp Filling – Handles pulp particles up to 5x5x5mm without clogging.

  • HEPA-Protected Filling Zone – Optional enclosed structure with filtered airflow guarantees hygienic environment.

CARBONATED BEVERAGE MODELS

ASG Carbonated Drinks Combi-Bloc Machine Specifications

Machine model No. of blower cavities No. of filling valves No. of capping heads Capacity BPH
DCGF 06-32-08 6 32 8 10,000 (0.5L)
DCGF 08-40-10 8 40 10 15,000 (0.5L)
DCGF 10-50-10 10 50 10 18,000 (0.5L)
DCGF 12-60-12 12 60 12 21,000 (0.5L)
DCGF 14-60-15 14 60 15 24,000 (0.5L)
DCGF 16-80-15 16 80 15 27,000 (0.5L)
DCGF 18-90-18 18 90 18 30,000 (0.5L)
DCGF 20-108-20 20 108 20 36,000 (0.5L)

 

  • Mechanical or Electronic Valves – Choose between proven mechanical or advanced electronic volumetric valves.

  • Tubular Filling Bowl – No dead angles; fast cleaning and sanitation.

  • Automatic CIP – Simple operation and minimal downtime.

  • Energy-Saving Temperature Control – Filling at 12–15°C reduces energy load while maintaining carbonation.

  • High Precision Volumetric Valves – Up to 5–6× greater accuracy than mechanical valves.

  • Fast Changeovers – No vent tubes required; shortens product switch time.

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